Avionics Build Reliability Engineer (Starshield)

AVIONICS BUILD RELIABILITY ENGINEER (STARSHIELD)

Your breadth of exposure as an Avionics Build Reliability Engineer will be immense as you collaborate with other core groups at SpaceX, supporting the hardware from design to production and operation. In this role, you will use data to understand the factors that drive reliability, and support quality objectives in design and development teams to drive improvements in reliability in manufacturing, test, and flight. You will need the ability to dive deep into the details to identify, understand and solve difficult technical problems and also utilize a system level approach to prioritize issues for the vehicle as a whole. This role is for you if you thrive in a hands-on environment and are excited to spend time in the office, on the factory floor, and in the lab to execute on the mission to make humanity interplanetary.

RESPONSIBILITIES:

• Partner with core electrical design engineering and avionics manufacturing teams through product development and production to improve product reliability by applying best practices to designs and establishing repeatable process control
• Utilize schematics, test equipment, and inspection processes to conduct PCBA test failure investigations, performing structured root cause analysis to identify design, manufacturing, and process changes to prevent future product failures
• Identify opportunities for risk reduction and removal of complexity in designs and processes to improve manufacturability, collaborating with integrated product teams to drive improvements and address high-impact and repeating non-conformances
• Monitor the yield rate of products through regular build quality reviews, and drive corrective action to products not meeting design specifications
• Contain suspect or known non-conforming product, providing guidance to quality inspectors, technicians, shop supervisors and engineers to assist in quarantining and rework activities
• Constantly be challenging requirements to determine what adds value and what is non-value added overhead. Work with core avionics to determine the minimum viable sequence of acceptance testing that needs to be performed on flight hardware to guarantee high reliability at the system level

BASIC QUALIFICATIONS:

• Bachelor’s degree in electrical engineering, hardware engineering, engineering physics, or other engineering discipline
• 1+ years working with digital or mixed-signal designs, using oscilloscopes, digital multimeters, power supplies, and/or soldering equipment (includes internships and school projects)
• 1+ years in a manufacturing, reliability, and/or design engineering role (student project team or internship experience qualifies)

PREFERRED SKILLS AND EXPERIENCE:

• Demonstrated experience troubleshooting/root causing electrical hardware failures
• Ability and willingness to obtain a Top Secret clearance
• Master’s degree in electrical engineering or equivalent engineering discipline
• 2+ Years of industry experience working with electronic hardware
• Strong interpersonal and collaboration skills, enthusiasm for the team’s spirit of innovation and mission of improving reliability in cutting-edge technology
• Demonstrated application of process controls in high-volume manufacturing, test, and quality environment
• Programming experience in Python/SQL/PowerBI with an emphasis on data analysis and automation
• Knowledge of quality tools such as Lean principles, Six Sigma, root cause analysis and corrective action, advanced product quality planning (APQP), metrology, process failure mode and effects analysis (PFMEA), control plans, and various problem-solving approaches
• Experience developing or supporting any of the following products/processes:
  • Analog, digital, and mixed signal circuit testing
  • Design for excellence (DFX), derating, and related analyses
  • Digital communications interfaces including SPI, I2C, CAN, Ethernet, and RS422
  • Battery systems design and assembly
  • RF hardware testing
  • Solar power systems design and assembly
  • Statistical Process Control (SPC)

ADDITIONAL REQUIREMENTS:

• An active clearance may provide the opportunity for you to work on sensitive SpaceX missions; if so, you will be subject to pre-employment drug and random drug and alcohol testing
• Must be willing to work extended hours and weekends as needed

    
Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience. Those with an active clearance will receive a 10% differential, up to an additional $15,000 annually, once officially briefed into a classified program.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives, in the form of company stock, stock options, or long-term cash awards, as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical, vision, and dental coverage, access to a 401(k) retirement plan, short & long-term disability insurance, life insurance, paid parental leave, and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Exempt employees are eligible for 5 days of sick leave per year.